1. Suitable products
0~5L HDPE, PP bottles
Applications: milk bottles, food pack containers, jars, chemical bottles,
Lubricants bottles, household bottles, detergent/shampoo bottles, oil bottles.
2. Station
This machine can be double station or single single station, depends on your output demands.
3. Die head
This machine when using single die head, can make 2L to 5L bottles,
However, the die head can also be changed to double die head, triple die head and 4 head to be able to make other smaller size bottles.
Single die head (2~5L)
Double die head (0~2L)
Triple die head (0~750ml)
Four die head (0~500ml)
Changing the die head system takes around 1.5~3h, this also included heating time.
4.Mould - Aluminium 7075# inserted beryllium copper
the best blow molding mould material, aluminium mould has good cooling, and beryllium copper is very durable as well.
( we also provide S50c, P20, S136 material for you to choose, mould can be auto-deflashing or without auto-deflashing.)
5. MOOG 100 Point Parison control system is a program to change the parison thickness,As the plastic is extruded from the die head
programming can
1. Reduce the plastic used
2. Improved wall thickness distribution
3. Reduce cooling time
Do we have to use MOOG parison system?
No, We also have many customers they do not use MOOG parison control system, as on our machine's die head, we also can manually adjust the die gaps, from which it can also control the thickness and weight of bottles.
MOOG is more precision, and more easy to do the adjust. It also depends on your ending customer demands and markets.
But for some special designed blow molding items & accumulation type blow molding machines, MOOG is indispensable, it has to use MOOG.
Basic parameters | Suitable material | HDPE.PP,PVC,PS,PETG,so on | ||
Max volume | 5L (Single head) / 1L double die head | |||
Output capacity | 220~240 pcs/h | |||
Size | 3.8×2.3×2.5(M) | |||
Weight | 4.8T | |||
system | Specification | Parameters | Note | |
Plasticizion system | ||||
Summarize | High efficient low power consumption plasticizion system,transducer control,self-protect function when started at low temperature | |||
Reducer | Material of Gear box body: HT200 Material of gear: ZG35CrMo Material of bearing: 42CrMo Heat treatment of Gear: Quenching |
Brand: GuoTai (The best Gearbox supplier in China) |
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Screw | ∮75mm,L/D ratio 25/1, Material: 38CrMoALA Nitriding heat-treatment Cooling by cooling Fan |
Cooling system available | ||
Plasticization | 100Kg/H | HDPE | ||
Heating Zone | 3-4 Aluminum Heater | Automatic heating | ||
Heating power | 4KW/H | |||
Extrusion Motor | Three phase asynchronous motor (380V,50HZ) 30HP | Brand: Siemens | ||
Cooling Fan | 3-4zone | Automatic cooling | ||
Extrusion system |
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Summarize | High-grade alloy steel, center feeding Avaible to change to double die head or thriple die heads |
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Die head number | Single head for 5L / double head for 1L | |||
Center distance of die heads | 130mm or 160mm for Double die head 75mm or 80mm for Four die head |
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Die head | Material of the die Head:38CrMoAlA+40Cr+45# Steel Die head corn mirror degree |
We provide complete set die for each sample free | ||
Heating | 3-4 Stainless steel heating cycle With Plug type heater High quality thermocouple for temperature checking |
Plug type heater more easy and convinient for changing die heads | ||
Heating power | 3~5KW | |||
Clamping system | Automatic Lubricant system for clamping system | |||
Clamping force | 80KN | |||
Template distance | 150~560mm | |||
Max mould size | 400X450mm | |||
Platen moving stroke | 520mm | |||
Lubrication | Equiped with automatic lubrication system | |||
Electric system |
Summarize | PLC+ touch screen(man-machine interface)standard extrusion blow molding machine controlling system(AUTO monitoring, fault-alarm, auto counting ,auxiliary function available) | SIEMENS or MITSUBISHI PLC System + TOUCH SCREEN |
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Operate interface | Touch screen, automatic self-diagnose alarm system | |||
Temperature control | Automatic temperature control module | SIEMENS OR MITSUBISHI MODULE | ||
Electrical parts | Schneider electricals & Omron relay | |||
Electric protection | Ampere overload, electric short circuit self-protection function | |||
Parison controller | JAPAN MOOG 100 points parison controller + Moog servo Valve + stainless oil tank + oil pipes & fittings (Optional : 10500 USD/ complete set if needed ) |
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Invertor | DELTA (TAIWAN) 380V50HZ One for main screw + another for lever line screw |
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Hydraulic system | Summarize | Multiple function hydraulic integrated block Proportional control, high efficient | ||
Oil pump motor | Three phase asynchronous motor (380V,50HZ) 7.5kw | |||
Oil pump | Imported double pump | |||
Valves | JAPAN YUKEN Hydraulic valves | |||
YUKEN Hydrulic valve Precision control More safe and easy to operate and maintenance Also YUKEN series avoid any leakage problem both inner or outter, which makes the all operation reliable and safe. |
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O-sealings | High quality O-sealings |
We provide spare parts for each sealings | ||
Oil pipes | Double layer overpressure resistant | |||
System pressure | LP 100 bar / HP 130 bar Threads of hydraulic block use of screw joint GE(ISO 1179) |
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Cooling system | Separate water cooling cycle, oil cooler cooling system High quality Oil cooler |
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Pneumatic system | Summarize | Taiwan AIRTAC pneumatic system | ||
Air pressure | 0.8Mpa | |||
Air displacement | 0.8M3/min | |||
Electromagnetic valve | AIRTAC | |||
Cooling system | Summarize | Separate cooling system of mould, barrel and oil system | ||
Cooling medium | Water | |||
Water flow | 80L/min | |||
Water pressure | 0.3-0.6MPa |
DAWSON MACHINERY& MOULD GROUP
***EXTRUSION BLOW MOLDING MACHINE EXPERT***
Our customers are all around the world.
Vietnam, Australia, Indonesia, Malaysia, Thailand, Sri Lanka, Kazakhstan, Russia, UAE, Saudi Arabia, Malta, Romania, Italy, India, Syria, Ethiopia, Egypt, Sudan, Tunisia, Algeria, Kenya, Nigeria, South Africa, Zimbabwe, Mexico, Guatemala, Ecuador, Colombia, Venezuela, Peru....
● Co: Dawson Machinery & Mould Group Co.,Ltd
● Tel: 086-0512-58990369
● Mobile/WhatsApp/Wechat: 008615306246783
● Skype:guo.chenliang
● E-mail: jjeasy@dawson-plastic.com
jjeasyguo@hotmail.com
● Add: 18#610 BIGUIYUAN, YANGTANG ROAD, TANGQIAO TOWN, ZHANGJIAGANG CITY, JIANGSU PROVINCE, CHINA